Custom Cut & Sew Hats Made to Fit Your Brand
Bring your brand to life with fully custom headwear, premium construction, and high-end embellishments—designed for merch drops, uniforms, and retail-ready collections.
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Cut & Sew Hats That Lead With Style
Premium Materials
We use high-quality fabrics and structured builds for a refined, lasting fit that reflects your brand at its best.
Start Your OrderElevated Embellishments
From embroidery and patches to sublimation and woven labels, we offer top-tier decoration methods that add polish and depth.
Start Your OrderCut & Sew Customization
Go beyond stock styles with custom panels, shapes, and finishes tailored to your exact vision.
Start Your OrderLuxury-Level Finishes
From interior taping to metal closures and detailed stitching, our hats are made to stand out—down to the last detail.
Start Your OrderProven Partner for Brands & Events
Whether you’re building a retail drop, outfitting a crew, or making a statement at your next event, we deliver on time and on point.
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Trusted by 100+ Clients
in All Industries
Find out why we're the #1 custom apparel company on the market.
Dominate the Market with Scrappy Apparel!
Our Brand Building Process (BBP) takes you from pricing to production with retail-level quality, service, and speed.
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Get Pricing & Explore Solutions
Browse our printing, design, and fulfillment options with clear, upfront pricing.
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Send your artwork and order info. We’ll confirm details and finalize pricing.
Make Payment & Review Proofs
Once payment is received, we’ll send your pre-production proofs for approval.
Fulfillment & On-Time Delivery
After approval, we handle production, packing, and delivery—on schedule.
Reviews & Feedback
Scrappy Apparel has helped our rebrands come to life. The team has worked with us to ensure deadlines are met, problems are solved and that our overall experience is custom to our needs.
Carina Medina
Marketing Coordinator - The Scion Group
We at Park Slope United Soccer Club are very happy customers of Scrappy Apparel.Chris and his team have designed, sourced, and delivered high quality products at low cost–on a tight turnaround.
Nathan Bell
Executive Director - Park Slope United Soccer Club
Seeing our team wearing the custom Grasshopper Heating & Cooling uniform apparel is always a proud moment. The apparel not only looks great but also holds up excellently in the demanding work environments we often find ourselves in.
Amanda Augustson
Employee Advocate - Grasshopper Heating & Cooling
FAQs
What does cut-and-sew mean?
Cut-and-sew is a manufacturing process where individual pieces of fabric are cut according to a specific pattern and then sewn together to create the finished product. This method allows for complete customization, enabling unique designs, exact sizing, and a wide variety of material choices.
Is private labeling available?
Yes, private labeling is available for our cut-and-sew products with a minimum order of 150 pieces. We’ll handle the entire process, allowing you to brand your merchandise with custom labels and tags for a professional, branded look.
Can cut-and-sew hats be used for sports teams or corporate events?
Absolutely! Cut-and-sew hats are a fantastic option for sports teams, corporate events, and other group activities. The ability to customize every element of the hat ensures that they meet the needs and style of your organization. Whether you need team logos, corporate branding, or special event designs, our custom cut-and-sew hats will make your group stand out.
