Custom Cut & Sew Hats
Premium headwear built from scratch with your brand in mind. Choose from embroidery, sublimation, or custom patches to create bold, retail-ready hats that stand out.
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5 Panel Snapback Hats
A modern fit for lifestyle brands and creative merch lines. Features a structured 5-panel front, flat or curved brim, and adjustable snapback closure. Made to order in cotton or polyester for standout detail and everyday wear.
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6 Panel Snapback Hats
Built for sports teams and brand uniforms that need structure and consistency. This classic 6-panel design comes with your choice of curved or flat brim, adjustable snapback fit, and cotton or polyester materials for lasting performance.
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5 Panel Trucker Hats
Ideal for B2B companies and outdoor teams. The 5-panel front delivers bold branding space, while the mesh back keeps it breathable. Available with curved or flat brim, adjustable snapback, and cotton or polyester build.
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6 Panel Trucker Hats
Designed for active brands and field crews. Combines a full 6-panel shape with ventilated mesh for all-day comfort. Choose cotton or polyester fabric, flat or curved brim, and an adjustable snapback to dial in the fit.
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Beanies
Made from soft, premium materials, our beanies offer warmth and style for any occasion. Perfect for outdoor adventures, team merch, or corporate branding, they add a personalized touch to your cold-weather wardrobe.
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Elevate Your Brand with
Custom Cut & Sew Hats
Make your brand the star of the show with custom hats featuring your logo, brand colors, and design guidelines.
Cut & Sew Hats
Constructed for comfort and brand impact, our custom hats feature premium fabrics and bold embellishment options—embroidery, patches, and more.
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Create Custom Headwear
That Makes a Statement.
Make every detail count with Scrappy's finishing options for custom hats.
Custom Patches
Pick leather patches for a classic look, rubber for a modern feel, or sublimation for vibrant, full-color designs. Each patch is tailored to your brand, ensuring your hats stand out with premium style.
Custom Embroidery
Select either flat embroidery for a sleek look or 3D puff embroidery for a bold, raised design. Both options ensure your logo stands out with precision and quality.
Premium Materials
Choose from 100% Cotton for everyday comfort or 100% Polyester for high-performance wear.
Private Labeling
Go for private labeling with custom interior labels and taping for a fully branded, professional finish. This option adds a personalized touch, making your brand stand out from the inside out.
Dominate the Market with
Scrappy Apparel!
Our Brand Building Process (BBP) takes you from pricing to production with retail-level quality, service, and speed.
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Get Pricing & Explore Solutions
Browse our printing, design, and fulfillment options with clear, upfront pricing.
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Send your artwork and order info. We’ll confirm details and finalize pricing.
Make Payment & Review Proofs
Once payment is received, we’ll send your pre-production proofs for approval.
Fulfillment & On-Time Delivery
After approval, we handle production, packing, and delivery—on schedule.
Trusted by 100+
Clients in All Industries.
Find out why we're the #1 custom apparel company on the market.
Blogs & Case Studies
What Our Partners Say
Scrappy Apparel has helped our rebrands come to life. The team has worked with us to ensure deadlines are met, problems are solved and that our overall experience is custom to our needs.
Carina Medina
Marketing Coordinator - The Scion Group
Seeing our team wearing the custom Grasshopper Heating & Cooling uniform apparel is always a proud moment. The apparel not only looks great but also holds up excellently in the demanding work environments we often find ourselves in.
Amanda Augustson
Employee Advocate - Grasshopper Heating & Cooling
We at Park Slope United Soccer Club are very happy customers of Scrappy Apparel.Chris and his team have designed, sourced, and delivered high quality products at low cost–on a tight turnaround.
Nathan Bell
Executive Director - Park Slope United Soccer Club
FAQs
What is the production time for hat orders?
Our production timelines vary depending on the type of order:
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Domestic Production (Wholesale Blanks with Embroidery):
Standard turnaround time is 15–20 business days from artwork approval and order confirmation. This applies to popular blank brands such as Richardson, Otto Cap, and others. -
Cut & Sew Scrappy Apparel Products:
For fully custom, cut and sew Scrappy Apparel products, the production time is approximately 45 business days, not including shipping or customs clearance.
What are the advantages of domestic vs. cut and sew hat production?
Both production methods offer unique benefits depending on your needs:
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Domestic Production (Blanks with Embroidery):
Ideal for faster turnarounds and smaller quantities, domestic production typically takes 15–20 business days. You’ll have access to trusted blank brands like Richardson and Otto Cap, with high-quality embroidery and dependable delivery times. -
Cut & Sew Scrappy Apparel Hats:
While the production time is longer (approximately 45 business days), cut and sew offers a lower cost per hat at higher volumes and the highest level of customization—including unique fabrics, custom closures, interior labels, and one-of-a-kind designs made from scratch.
Whether you need speed or full creative control, we have a solution that fits your brand.
Can I order a sample before placing a bulk order?
We don’t offer samples as standalone products, but we do provide pre-production samples as an option for customers who place bulk orders. This allows you to review the final product before full production begins.
