Custom Branded Headwear
For Retail, Events, Teams and More
Bring your brand to life with premium headwear, elevated embellishments, and high-end finishes.
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Why Choose Scrappy Apparel For Custom Cut and Sew Hats?
3D Puff Embroidery
Add bold, raised designs to your headwear with 3D Puff Embroidery. Perfect for logos, this technique enhances your brand’s visual appeal
Sublimation Printing
Professional, long-lasting branding with a clean, durable finish. Sublimation printing infuses full-color logos directly into the fabric—no cracking, peeling, or fading.
Sublimation Patches
Sublimation patches deliver vibrant, full-color designs with photo-realistic printing, offering sharp detail and a polished, professional look.
PVC Rubber Patches
Flexible and built to last, these 3D PVC patches are perfect for hats—offering standout detail, vibrant color, and weather-resistant durability. Designed to maintain their shape and finish, they bring your branding to life without fraying or fading.
Leather Patches
Whether genuine or faux, leather patches add a timeless, elevated look to any hat. Durable and stylish, they’re ideal for laser-etched or debossed designs—bringing a premium feel to your branding that only gets better with time.
Private Labeling
Customize tags, labels, and packaging with private labeling to create professional, retail-ready headwear that reflects your brand.
Trusted by 100+ Clients
in All Industries
Find out why we're the #1 custom apparel company on the market.
Dominate the Market with Scrappy Apparel!
We believe in providing you with the best solutions, printing options and quicker turnaround time.
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View Solutions
Explore our available solutions to find the best fit for your needs.
Request Pricing
Submit your project details to connect with our sales team for a custom quote.
Schedule Production
Approve your quote and we’ll handle the rest—from sourcing to printing and delivery.
On Time Delivery
Count on us for reliable delivery—early, on time, and never late.
Reviews & Feedback
Scrappy Apparel has helped our rebrands come to life. The team has worked with us to ensure deadlines are met, problems are solved and that our overall experience is custom to our needs.
Carina Medina
Marketing Coordinator - The Scion Group
We at Park Slope United Soccer Club are very happy customers of Scrappy Apparel.Chris and his team have designed, sourced, and delivered high quality products at low cost–on a tight turnaround.
Nathan Bell
Executive Director - Park Slope United Soccer Club
Seeing our team wearing the custom Grasshopper Heating & Cooling uniform apparel is always a proud moment. The apparel not only looks great but also holds up excellently in the demanding work environments we often find ourselves in.
Amanda Augustson
Employee Advocate - Grasshopper Heating & Cooling
FAQs
What does cut-and-sew mean?
Cut-and-sew is a manufacturing process where individual pieces of fabric are cut according to a specific pattern and then sewn together to create the finished product. This method allows for complete customization, enabling unique designs, exact sizing, and a wide variety of material choices.
Is private labeling available?
Yes, private labeling is available for our cut-and-sew products with a minimum order of 150 pieces. We’ll handle the entire process, allowing you to brand your merchandise with custom labels and tags for a professional, branded look.
Can cut-and-sew hats be used for sports teams or corporate events?
Absolutely! Cut-and-sew hats are a fantastic option for sports teams, corporate events, and other group activities. The ability to customize every element of the hat ensures that they meet the needs and style of your organization. Whether you need team logos, corporate branding, or special event designs, our custom cut-and-sew hats will make your group stand out.
