Cut-and-Sew Hats: 5 Ways They Can Grow Your Brand

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Have you ever considered how cut-and-sew hats could elevate your brand? 

Some business owners believe that hats simply “aren’t for them,” but the truth is that there are many ways to use hats—for branding, upselling, and more.

According to The Brainy Insights (as cited in Yahoo! Finance), the headwear market, valued at USD 27.9 billion in 2023, is projected to grow to USD 54.8 billion by 2032.

Here are a few hypothetical scenarios that demonstrate the impact of branded hats…

  • Home Service Business: Imagine a home service business outfitting workers with branded cut-and-sew hats. Every time they visit a client, they’re not just providing a service—they’re walking billboards, increasing brand visibility in neighborhoods and building trust through repeated exposure.
  • Retail Store: In retail, custom hats make employees easily recognizable while promoting the brand beyond the store. Whether during commutes or lunch breaks, these hats turn staff into mobile advertisements, boosting awareness wherever they go.
  • Clothing Brand: Customers wearing branded hats also strengthen community ties, showcasing their loyalty and spreading the brand in public spaces. These hats create brand ambassadors, sparking conversations and expanding reach organically.

With the ability to incorporate specific designs, materials, and embellishments, cut-and-sew hats provide a canvas for your creativity and brand identity to shine.

By exploring the world of cut-and-sew hats, you’re opening doors to:

  • Enhanced brand recognition
  • Increased profit margins
  • Powerful marketing opportunities

Today, our experts at Scrappy Apparel are here to share five key ways these custom headpieces can boost your brand’s growth. 

You’ll discover the advantages of cut-and-sew manufacturing, how to leverage distinctive headwear for brand awareness, and the potential of premium hat offerings in your product line.

Order Premium Cut-and-Sew Hats from Scrappy Apparel


1. Complete Customization

With cut-and-sew hats, you have the freedom to create truly unique designs that reflect your brand’s identity. In manufacturing, “cut-and-sew” means cutting fabric pieces to a specific pattern and then sewing them together to create a custom-fitted hat.

This process enables you to add unique elements like varying panel sizes, different sleeve styles, and much more! The sky’s the limit when it comes to customization.

Cut-and-sew hats are often more comfortable to wear because they’re not made to fit a standard size, allowing for a better fit. They’re also built to last, making them a worthwhile investment for your customers. The high level of customization and attention to detail that goes into each piece justifies a higher price point, which we’ll talk about in a sec.

The bottom line is this:
By offering cut-and-sew hats, you’re providing customers with a premium product that captures the distinct essence of your brand… and there’s inherent value in that!


2. Increase Profit Margins

Want to charge premium prices for your custom hats?

When it comes to pricing hats, you need to strike a balance between competitiveness and profitability. 

Pricing Your Hats

Start by analyzing your competitors’ pricing to establish a benchmark. Consider your production costs, including materials, manufacturing, and embellishments, to ensure your prices cover expenses while providing a reasonable profit margin. 

Offering different price points for various product lines can cater to a wider range of customers. For example, you could offer your t-shirts at a lower price point than hats, or vice versa.

Increasing Perceived Value

The perceived value of your cut-and-sew hats plays a crucial role in determining what customers are willing to pay. If your hats are made from premium materials and offer unique features, customers may be open to higher prices. 

(And by the way, that’s an excellent reason to work with a specialized hat manufacturer like Scrappy Apparel!)

Emphasize the quality and craftsmanship of your products to justify premium pricing. Custom embroidery, for example, can make your apparel higher-end and more professional.

Limited Edition Hats

Cut-and-sew hats are more expensive to produce than printing on blanks, so take advantage of the exclusivity.

By offering a finite number of specially designed hats, you create a sense of urgency and desirability among your customers. This strategy can help drive sales and increase brand loyalty.

With a solid limited edition drop strategy, you can create demand pre-launch and sell out your hats within days (or hours!)


3. Create a Memorable Brand Identity through Cut-and-Sew Hats

When you add custom cut-and-sew hats to your product lineup, you’re giving your customers a complete look that’s cohesive with your brand’s aesthetic.

Whether your clothing line is casual, sporty, or high-end, hats provide a perfect finishing touch that elevates the entire look. With the right design, your hats can either match or offer a bold contrast to your apparel, giving customers more ways to express their style while promoting your brand.

Hats also offer high visibility—at eye level, they’re one of the first things people notice! 


4. Turn Customers, Employees, and Key Stakeholders into Walking Billboards

Outfitting your employees with custom hat designs transforms them into walking billboards every time they step outside. 

Whether they’re on the job, commuting, or grabbing lunch, your employees become mobile advertisements for your business. In industries like home services or retail, branded hats help your team stand out and leave a lasting impression on customers and people walking by.

When key stakeholders like influencers, partners, or industry leaders wear your branded hats, it gives your brand an extra level of credibility and exposure. By collaborating with key figures who align with your brand, you can showcase your cut-and-sew hats to a wider, more engaged audience. 

Whether through partnerships or gifting brand merchandise at events, your stakeholders can significantly amplify your brand’s visibility in a meaningful way.


5. Use Cut-and-Sew Hats to Enhance Brand Consistency Across Multiple Locations

If you have a business with multiple locations, you probably know that it can be a nightmare to maintain brand consistency across all sites, ensuring each location reflects the same identity and standards.

Custom cut-and-sew hats provide an easy way to ensure your brand’s visual identity stays cohesive, no matter where your employees or customers are. 

By incorporating these hats into uniforms for staff or offering them as merchandise, you create a uniform look that reinforces your brand’s professionalism and reliability.


About Scrappy’s Custom Hat Program

At Scrappy Apparel, we’re proud to have one of the best custom headwear programs in the world. Our hats are ideal for corporate branding, retail merchandise, touring artists, and much more!

As custom apparel manufacturers, here are some of the benefits you can expect when you work with us:

Customization Options

From 5-panel to 6-panel hats and beanies, we’ll help you manufacture headwear that perfectly aligns with your brand identity.

Customization options include:

  • All-over sublimation printing for vibrant, full-coverage designs
  • Durable embroidery for a classic, high-end look
  • Sewn-on patches for detailed, eye-catching accents

You can even opt to private label your hats, creating a seamless brand experience with custom tags and labels. (Most custom apparel suppliers don’t offer this!)

Premium Quality

We offer expert craftsmanship that ensures your hats stand the test of time. Your customers will be impressed with the quality, comfort, and durability of our hats.

Unparalleled Industry Expertise

Join 100+ satisfied clients across various sectors who trust Scrappy for their apparel needs.

Streamlined Supply Chain

We’re cut-and-sew manufacturers, but we are also supply chain experts. We’ll happily become your single point of contact and handle all the production and logistics work behind the scenes, so you can focus on growing your brand.

Ready to Elevate Your Brand with Custom Hats?


Supplier Spotlight: Original Favorites

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At Scrappy Apparel, we believe that creating the perfect garment begins long before the stitching starts.

However, sourcing raw materials, choosing the right suppliers, and building a robust supply chain require a lot of hard work. That’s why we developed our solutions to do all the heavy lifting for you.

We help our partners by sourcing the finest raw materials to produce premium garments. We’ve teamed up with a variety of suppliers who share our commitment to excellence, like Original Favorites

Known for their luxurious Supima cotton, Original Favorites stands out as a top choice for brands seeking to offer high-end products. If you’re looking for luxury streetwear apparel that you can sell at a premium price tag, you’ll want to read this supplier spotlight.

Get ready to discover how sourcing from Original Favorites helps us produce garments that make your customers say, “Wow, I never want to take this off!”

Screen Print Original Favorites Garments with Scrappy Apparel


Brand Values and Vision

Original Favorites serves the apparel industry with a clear vision: to provide top-quality garments for those unwilling to compromise on their brand. 

This commitment to excellence is evident in every aspect of their business, from material selection to customer service.

Quality Without Compromise

We love partnering with Original Favorites because they share the same dedication to quality that we promise our customers at Scrappy Apparel.

All their garments—including sweatshirts, t-shirts, and knit beanies—are all crafted with premium materials. The brand uses Supima® cotton, cashmere, merino wool, and organic cotton fibers to ensure that each item meets the highest standards of comfort and durability.

Their 6 oz. SUPIMA® cotton t-shirts are a prime example of this commitment. Made from Extra Long Staple (ELS) cotton grown in California, these tees offer an extraordinary hand feel. 

Sustainability Focus

Original Favorites recognizes the growing importance of sustainability in the fashion industry. 

Their product line includes 100% organic cotton options, catering to businesses that want to differentiate themselves through quality and eco-friendly practices.

The brand’s French Terry collection showcases this commitment to sustainability. Each piece is individually garment-dyed to create a perfect, lived-in feel. 

You can get these styles in a range of colors, including Sage, Dune, Rosewood, Seaside, and Black, all made with organic cotton.

American-Grown Materials

Original Favorites takes pride in using American-grown materials, particularly their Supima® cotton. This premium cotton is cultivated in California, ensuring not only quality but also supporting local agriculture.

The brand’s 6 oz. SUPIMA® cotton t-shirts are made from 100% American-grown Supima® cotton. This commitment to using domestic materials allows Original Favorites to maintain strict quality control and offer ethically sourced wholesale clothing.

Original Favorites takes sourcing verification to the next level, partnering with Oritain to ensure the authenticity of their premium cotton.

Using cutting-edge forensic science, they can trace each fiber back to its geographical origin. This offers true transparency. 

Oritain’s peer-reviewed methodology analyzes trace elements and isotopes unique to specific environments, creating a verifiable “fingerprint” for the cotton.

So, when you choose Original Favorites, you’re getting a product with a pedigree!

If you’re looking to manufacture a high-end screen printed garment for your brand, Original Favorites is worth considering. Their blanks are the perfect base for retail ready screen printing.


Product Spotlight: Sweatshirts

Original Favorites has sweatshirts that meet the needs of businesses that promise excellence to their customers. So, what makes these sweatshirts a top choice for your custom apparel needs?

400gsm Organic Cotton

Original Favorites’ sweatshirts are crafted using heavyweight 400gsm organic cotton. This premium material offers a perfect balance of durability and comfort. 

Custom-milled for Original Favorites’ clients, these GOTS Certified Organic Cotton Sweatshirts have gained recognition for their sturdy construction and soft feel. 

The heavyweight fabric ensures that your designs will have a high-quality canvas to work with. Your apparel will have a premium look and hand feel, which will make it easier for you to charge more and still sell out your launches!

Design Features

Original Favorites has put careful thought into the design of their sweatshirts. One standout feature is the 4-inch wide double folded flat-knit side ribbing. This design element adds extra flexibility to the garment, allowing for ease of movement and a better fit.

Reverse-flatlock stitching holds the garment together securely and contributes to its overall durability. The combination of these design elements results in a sweatshirt that’s built to last, maintaining its shape and quality even after repeated wear and washes.


Product Spotlight: T-Shirts

Not all t-shirts are created equal, but Original Favorites has the formula for developing a luxury garment that is wearable, durable, and worthy of “favorite t-shirt” status.

Here’s what sets their t-shirts apart:

6 oz. Supima® Cotton

As we mentioned above, Original Favorites’ t-shirts are crafted using 6 oz. Supima® cotton, known as the world’s finest cotton. These tees are made from 100% American-grown Supima® cotton, cultivated in California under strict quality control guidelines. The result is a t-shirt with an extraordinary hand and feel.

The use of Extra Long Staple (ELS) Supima® cotton ensures that these t-shirts offer superior softness, durability, and color retention compared to regular cotton tees. This premium material allows your designs to shine on a high-quality canvas, enhancing the overall appearance of your customized apparel.

Unique Characteristics

What sets Original Favorites’ t-shirts apart is their commitment to ethical sourcing and sustainability. These 200gsm Supima® American Cotton T-Shirts offer something that’s not commonly available in the market.

The t-shirts are custom-milled for Original Favorites’ clients, ensuring a level of quality that’s hard to match. This attention to detail results in a product that’s beautiful and well-made.

Customization Options

With the help of a professional manufacturing partner like Scrappy Apparel, you can customize Original Favorites blanks to represent your brand in the best light.

Whether you’re looking to add intricate embroidery or bold screen prints, these t-shirts provide an excellent base for your designs. The premium Supima® cotton ensures that your customizations will look crisp and vibrant for years to come.

By choosing Original Favorites’ t-shirts, you’re not just selecting a garment—you’re investing in a product that truly represents your brand’s commitment to quality and sustainability. 

Wondering how you can move forward with the manufacturing process once you’ve chosen a blank you love? We’re glad you asked…


Screen Print Your Garments to Perfection with Scrappy Apparel

When you choose Scrappy for your screen printing needs, you’re tapping into a world of top-tier apparel customization. From our 18+ years in the apparel industry, we’ve perfected our screen printing capabilities. 

Today, we’re proud to offer a variety of screen printing options to our partners:

  • Want to print your design larger than life? You can leverage our Monster Screen Printing technology to print your design up to 17” by 22” on the garment. 
  • Want photo-realistic designs that pop? Our simulated process technique has you covered with the ability to print up to 16 colors with precision. 
  • Dreaming of a design that covers every inch of the garment? Our all-over screen printing service, using soft, breathable, water-based inks, turns that dream into reality. (Not available on Original Favorites garments—only Scrappy Apparel garments.)

At Scrappy, we bring your designs to life, ensuring that each garment tells your brand’s story in the most visually striking way possible.

And remember, we do all the work to coordinate with suppliers, negotiate rates, and streamline the supply chain for you. When you choose us, you’ll save hours of time (and stress) so you can focus on your core business.

Ready to Begin Your Project?


How TikTok Shop Boosts Social Selling for Creators & Apparel Brands

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As the holiday season approaches, TikTok is revolutionizing social selling by capitalizing on America’s peak consumerism.

The platform’s genius lies in its seamless integration of content creation, social interaction, and shopping, incentivizing creators to promote products directly to their audiences. E-commerce for apparel brands has never been this exciting!

With an integrated shopping cart and enticing discounts for new customers, TikTok Shop offers a streamlined, one-stop shopping experience that’s challenging e-commerce giants like Amazon.

Join us as we uncover the strategies behind TikTok’s social selling revolution and its impact on creators, brands, and consumers alike.

Grow Your E-Commerce Brand with the Help of Scrappy Apparel


https://www.statista.com/statistics/272014/global-social-networks-ranked-by-number-of-users/

Understanding TikTok’s E-Commerce Ecosystem

TikTok Shop is one of the top social commerce platforms, offering both entertainment and shopping. This innovative feature allows you to discover and purchase products seamlessly within the app, creating a frictionless shopping experience. 

With its vast user base and engaging content, TikTok Shop has become a thriving marketplace for businesses—and creators—of all sizes.

TikTok Shop vs. Traditional TikTok Marketing

Unlike traditional TikTok marketing, which focuses primarily on brand awareness, TikTok Shop enables direct sales through the platform. 

You can now browse products, read reviews, and make purchases without leaving the app. This integration of commerce and content has changed the way brands connect with their audience, making it far easier to convert views into sales.

Integration with Other Platform Features

TikTok Shop leverages the platform’s existing features to create a fully integrated shopping environment. You can discover products through in-feed videos, LIVE streams, and the new Shop tab. 

These features allow brands to showcase their products in creative ways, taking advantage of TikTok’s engaging video format. The platform’s algorithm also plays a crucial role in product discovery, presenting you with items that align with your interests and preferences.

The Vital Role of Creators

Through the Affiliate Program, creators can connect with sellers and earn commissions by promoting products in their content. This symbiotic relationship between creators and brands has created a powerful ecosystem where authenticity and commerce intersect. 

As a result, you’re more likely to trust product recommendations from your favorite creators, making the shopping experience more personal and engaging.


How TikTok Shop Incentivizes Social Selling

TikTok Shop offers a range of financial incentives to encourage participation and drive sales. The platform’s revenue-sharing models provide creators with opportunities to earn from their influence and creativity.

Revenue Sharing Models

TikTok Shop’s affiliate program allows creators to earn commissions by promoting products in their content. You can connect with sellers and receive a percentage of sales generated through your videos. This model incentivizes you to create engaging content that resonates with your audience and drives conversions.

Performance-Based Bonuses

To further motivate creators, TikTok Shop offers performance-based bonuses. These rewards are calculated based on factors such as video views, engagement rates, and sales generated. 

The Creator Rewards Program, for instance, pays between 50 cents to $1 per thousand views for eligible content. This program encourages you to produce high-quality, original videos that keep viewers engaged.

By leveraging these financial incentives, creators can turn their TikTok presence into lucrative business opportunities.


Examples of TikTok Creators Using Their Platforms to Earn Commissions


The Benefits of Social Selling for Apparel Brands

Influencer marketing is not dead! By leveraging the influence and creativity of TikTok creators, you can tap into engaged audiences and create authentic connections with potential customers.

When teaming up with creators on TikTok Shop, it’s important to look beyond just their follower count. Dive into TikTok’s Creator Marketplace to find influencers whose audience aligns with your target market. Engagement rates, content quality, and how well they fit with your brand should come first. 

Micro-influencers (with 10,000-100,000 followers) can be a great option for niche markets or to test out new partnerships without breaking the bank. Be sure to review a creator’s previous brand collaborations to see how authentic and effective they’ve been. 

Once you find the right partners, make sure the terms are clear—what content they’ll create, how often they’ll post, and what success looks like.

Align your TikTok efforts with your broader marketing calendar to keep your messaging consistent across all platforms. Exclusive TikTok collections or limited-time offers can create a sense of urgency and exclusivity, drawing people in. 

Don’t forget to assess your creator partnerships regularly based on performance to make sure you’re getting a good return on investment. 


How Scrappy’s Apparel Fulfillment Services Empower E-Commerce on TikTok

As an ambitious apparel brand owner, you understand the challenges of managing orders, inventory, and shipping while simultaneously focusing on growth.

Scrappy’s e-commerce fulfillment program offers a comprehensive solution to streamline your operations and propel your business forward.

Our state-of-the-art apparel fulfillment solutions provide:

By partnering with Scrappy, you gain access to a team of apparel industry specialists dedicated to your brand’s success.

Our end-to-end fulfillment services allow you to redirect your focus toward core business activities such as design innovation and market expansion.

Scrappy’s apparel fulfillment solutions are designed to scale with your business—you’ll never outgrow us!

Ready to Begin Your Project?


Scrappy’s Apparel-First Fulfillment Solutions: 7 Key Features to Know

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The ShipBob State of Ecommerce Fulfillment Report: 2024 Edition predicted that 64% of brands would add at least one new sales channel in 2024.

We’re now headed into Q4 2024, and it’s clear that multichannel fulfillment operations are non-negotiable for apparel brands that want to scale.

With the rapid growth of mobile e-commerce and the proliferation of diverse sales channels, brands are continuously seeking innovative ways to connect with their target audiences. 

From online stores and mobile apps to experiential pop-up shops, brick-and-mortar locations, and on-tour merchandise sales, the modern consumer expects a seamless shopping experience across all platforms.

This shift towards omnichannel retail has made it imperative for businesses to adopt robust multichannel fulfillment solutions. As brands expand their reach through various touchpoints, the complexity of managing inventory, processing orders, and ensuring timely deliveries across these diverse channels has increased exponentially. 

A unified, efficient fulfillment strategy is no longer optional—it’s a necessity for survival and growth in the competitive apparel market.

That’s why our experts at Scrappy Apparel chose one of the leading fulfillment platforms to address the multifaceted challenges of modern retail. Today, we’re going to share seven ways our platform can take your apparel operations to the next level.

Streamline Your Supply Chain with Scrappy Apparel’s Fulfillment Solutions


1. 4PL by Scrappy Bridges the Gap Between Brands and Third-Party Logistics (3PL) Providers

4PL by Scrappy is our fulfillment program that allows us to act as a fourth-party logistics (4PL) solution when working with our partners.

In this capacity, Scrappy oversees and manages the entire supply chain process, including coordinating with multiple third-party logistics (3PL) providers, optimizing transportation routes, handling inventory management, and streamlining overall logistics operations.

The fulfillment platform comes into play by streamlining warehousing, inventory management, and other logistics functions. We act as the single point of contact, so our partners don’t need to coordinate with multiple vendors just to get things done.


2. We Offer Centralized Inventory Management That Offers Scalable Fulfillment Operations

Scrappy’s centralized inventory management system, anchored in our Miami warehouse, offers a game-changing solution for the partners we work with.

By consolidating all inventory into one strategic location, this approach streamlines operations, significantly reduces overhead costs, and simplifies stock control. It enables our partners to maintain consistent order fulfillment while gaining clearer visibility into their inventory levels and movement.

This system serves as a powerful hub for multichannel retail, allowing brands to efficiently distribute products across various sales channels while maintaining the benefits of centralized inventory control.


3. In-Warehouse Mobile Scanning and Barcode Technology Improves Productivity

This sophisticated system improves visibility from the moment products are received at our facilities to the final shipping stage, ensuring faster, more reliable fulfillment that meets the demands of today’s e-commerce world.

Our mobile scanning devices allow warehouse staff to quickly and accurately process incoming inventory, update stock levels in real time, and locate items for order fulfillment with pinpoint precision. 

The barcode technology we employ enables seamless tracking of each item throughout its journey in our warehouse, minimizing errors and significantly reducing the time required for order processing.


4. Our Platform Increases Inventory Accuracy

Our platform offers an exceptional level of accuracy that we achieve through a combination of advanced technology, rigorous quality control processes, and highly trained staff.

Additionally, Scrappy’s proprietary approach to supply chain management helps maintain accuracy throughout the entire fulfillment process.


5. We Reduce Lead Time Significantly

We’re exceptionally proud to offer our partners a game-changing 67% reduction in lead time, a feat that dramatically accelerates the entire process from the moment an order is placed to when it’s fulfilled and shipped to the eager customer. This significant improvement in efficiency is the result of our relentless focus on optimizing every aspect of our fulfillment solutions.

This faster and more efficient system benefits both brands and consumers:

  • For brands, it means improved cash flow as products move more quickly from inventory to customers, reduced storage costs, and the ability to operate with leaner inventories. It also allows for more agile responses to market trends and customer demands. 
  • For consumers, this translates to faster deliveries, improving their overall shopping experience and increasing their likelihood of making repeat purchases.

6. Our Team Provides Multichannel Apparel Fulfillment Services

We’ve designed our fulfillment solutions to integrate seamlessly with various sales channels, enabling brands to execute a comprehensive multichannel fulfillment strategy. 

Regardless of where customers place their orders—be it through e-commerce websites, mobile apps, social media, or physical stores—our system efficiently manages the entire fulfillment process. 

Our multichannel inventory solutions support this omnichannel approach, integrating with major e-commerce platforms like Shopify and WooCommerce, plus many other sales channels.


7. Scrappy’s Fulfillment Platform Offers Transparency and Visibility

We can give our partners real-time visibility into stock levels and order management. This level of transparency allows brands to closely monitor their inventory, track order statuses, and access crucial performance metrics instantaneously. 

With this information, brands can make informed decisions to optimize their inventory, forecast demand, and plan restocking strategies. This helps prevent stockouts and excess inventory, improving cash flow management and overall operational efficiency.


Learn About Streamlining Your E-commerce Fulfillment Solutions with Scrappy

Our end-to-end supply chain management solutions go beyond just fulfillment—we integrate everything from manufacturing to delivery. 

By connecting the dots between apparel manufacturing, inventory management, order fulfillment, and logistics, we ensure your entire process runs smoothly from start to finish. With our platform, you get real-time visibility and control over every stage, from the moment your products are manufactured to when they land at your customer’s door.

Let Scrappy Apparel take the hassle out of managing your fulfillment. Our platform is designed to grow with you and meet your needs as your brand expands. We’re here to help you deliver on your promises and keep your customers happy.

Get in touch with us today to see how we can make your fulfillment process smoother and more efficient!